> Eliminate the possibility of production stops due to foreign particles on the material
> Correct dimension of the part.
> Compact mould solution.
> High structural result. Need to move weld lines where they vwill not create internal stress or weak points.
> Complete filling of all the ribs and walls.
> Limit the injection pressure considering the customer machine indications.
> High production volume.
To provide a properly filled part, we considered the maximum amount of injection points.
The solution designed is optimized for parts of 100% regrinded material. This system configuration has increased the productivity and prevented issues caused by foreign particles on the material.
A rheological analysis has been performed to evaluate the filling pattern of the cavity; it highlighted also warping areas, some possible weak spots across the structure, and it defined the optimal cooling layout across the cavity block.
Application field | Logistics & Environmental |
Part name: | Stackable Light Pallet |
Part size: | 1,200 x 800 x 160 mm |
Nominal weight: | 10,500 g |
Nominal thickness: | Average 4 mm |
Material: | HDPE fully reground |
Technology: | Oerlikon HRSflow |