The solution for reducing the unbalancing was:
- Manifold channels diameters were optimized
- Nozzle series selected according to the part volume
- Suggested a specific setting for temperature and pin opening for each part.
The CAE analysis and the pressure loss calculation provided:
- For checking and limiting the eventual issues on the part (weld lines, warpage, etc).
- For the optimal flow balancing of all different size parts
It was suggested the colour change procedure and approach to reduce the total number of scrap parts.
Application field | Houseware |
Part name: | Flower box |
Part size:
|
500 x 180 x 150 mm 455 x 145 x 25 mm 190 x 22 x 15 mm |
Nominal weight: | 587 g (415 + 163 + 9) |
Nominal thickness | Average 2.5 mm |
Material: | PP |
Technology: | HRSflow |